Case Studies

Discover a selection of the many successful projects delivered by ttc across Europe, Asia, North America, and Africa. These examples demonstrating our ability to execute complex assignments with precision, reliability, and a strong commitment to quality.

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AI BASED LEAK DETECTION METHODS DEVELOPMENT AND IMPLEMENTATION

UKF, Slovakia

Optimization of production and transportation infrastructure processes through artificial intelligence methods is covered by the Recovery and Resilience Plan mechanism of the Slovak Republic.

WASTE WATER TREATMENT PLANT

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Intensification of the Kolarovo WWTP – 2nd stage, PLC control system and SCADA system for ZsVS, a.s.

WASTE WATER TREATMENT PLANT

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Reconstruction of the Zemianske Sady WWTP – switchboards with control system, instrumentation, control software, grounding, cabling, connection to the ZsVS, a.s. dispatching center.

WASTE WATER TREATMENT PLANT

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Modernization of control system of the Veľký Cetín WWTP, connection to the ZsVS, a.s. dispatching center.

PUMPING STATION CONTROL SYSTEM

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Modernization of the control system of Jelka pumping station for trunk water pipeline ZsVS, a.s.

CONTROL SYSTEM SUPPLY AND INSTALLATION

Pribeta, Municipality, Slovakia

Sewerage network extension with 8 pumping stations, control system.

CONTROL SYSTEM SUPPLY AND INSTALLATION

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Intensification of the Kolárovo WWTP – 1st stage, PLC and SCADA control system supply and installation.

SEWAGE NETWORK PUMP STATIONS AND WWTP NESVADY CONTROL SYSTEM SUPPLY, INSTALLATION

TuCon a.s., Slovakia

Expansion of the sewerage network and WWTP Nesvady – electrical technology, instrumentation and control system, supply and installation of electrical switchboards for controlling the WWTP technology, SCADA, ESS, surveillance system, 5 pumping stations.

SEWAGE WATER PUMP STATIONS SUPPLY, INSTALLATION

TuCon a.s. | VSBA a.s., Slovakia

Supply, installation and startup of 23 sewage water pump stations in Zitny Ostrov (Baka, Jurova) municipality and connection to end user’s dispatching center, ZsVS, a.s.

ENERGY MONITORING AND MANAGEMENT SYSTEM

Praktik Pump s.r.o., Slovakia

Energy monitoring and management system for water trunk pipeline Gabcikovo – Nove Zamky – Levice, enhancing the efficiency of pipeline operation.

DMA MONITORING

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Supply and installation of monitoring system for 50 Districts metered areas (DMA) based on HiLog low power loggers, integration with existing SCADA system.

SEWAGE WATER TREATMENT PLANT AUTOMATION

Maratom TZB s.r.o., Slovakia

New control system for SWTP Kralova pri Senci and SWTP Pata based on Siemens PLC products.

SEWAGE WATER PUMP STATIONS SUPPLY, INSTALLATION

VSBA a.s., Slovakia

Supply, installation and startup of 28 sewage water pump stations in Zeliezovce municipality and connection to end user’s dispatching center in OZ Levice, ZsVS, a.s.

RATIONALIZATION OF OPERATION

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Rationalization of operation processes related to control systems improving efficiency in water utilities operation.

SEWAGE WATER PUMP STATIONS SUPPLY, INSTALLATION

VSBA a.s., Slovakia

Supply, installation and startup of 20 sewage water pump stations in municipalities Kralova pri Senci, Kostolna pri Dunaji, Hruba Borsa and connection to end user’s dispatching center ZsVS, a.s.

MAINTENANCE CONTRACT

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Operative and preventive maintenance contract for 3 years, ZsVS, a.s., 2022

SEWAGE WATER PUMP STATIONS SUPPLY, INSTALLATION

Avastav a.s., Slovakia

Supply, installation and startup of 14 sewage water pump stations in Velke Blahovo and Vydrany municipality and connection to end user’s dispatching center in OZ Dunajska Streda, ZsVS, a.s.

DISPATCHING CENTER MODERNIZATION

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Modernization and extension of control system for water supply network in Zlate Moravce district based on Siemens PLCs, HMI, Wonderware Intouch, related changes update in centralized Terminal Server and Pipeman Historian for long term data archiving and data analysis.

DISPATCHING CENTER MODERNIZATION

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Modernization and extension of control system for water supply network in Zlate Moravce district based on Siemens PLCs, HMI, Wonderware Intouch, related changes update in centralized Terminal Server and Pipeman Historian for long term data archiving and data analysis.

SEWAGE PUMPING STATIONS

Monstav a.s., Slovakia

Supply and installation of electric cabinets and control system for sewage pumping stations based on Siemens PLCs and GSM LTE communication.

DISPATCHING CENTER MODERNIZATION

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Modernization and extension of control system for water supply network in Dunaská Streda district  based on Siemens PLCs, HMI, Wonderware Intouch.

SEWAGE TREATMENT PUMP STATIONS

LK Pumpservice Bratislava, s.r.o., Slovakia

Supply and installation of electric cabinets and control system for sewage pumping stations based on Siemens PLCs and GSM LTE communication.

SEWAGE TREATMENT PLANT

Maratom a.s., Slovakia

Process control system design and instrumentation supply for sewage treatment plant in Dedina Mladeze.

DISPATCHING CENTERS EXTENSION

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Minimization of water losses and optimization of Pumping stations operation, installation of Pipeman – leak detection and pipeline monitoring system developed by ttc s.r.o.

DISPATCHING CENTERS EXTENSION

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Water wells monitoring system based on ttc low power devices HiLog, implementation of water wells module in Pipeman Historian system.

DISPATCHING CENTER MODERNIZATION

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Replacement of dispatching control system for water supply network in Nove Zamky district  based on Siemens PLCs, HMI.

SEWAGE TREATMENT PLANT MODERNIZATION

TAVOS a.s., Slovakia

Fiber optic network design and installation for sewage treatment plant Zeleneč, CS design.

SEWAGE TREATMENT PLANT MODERNIZATION

VSBA a.s., Slovakia

CS for oxidation at sewage treatment plant Levice, design, supply and installation of cabinets, cables distribution, PLC, instrumentation.

DISPATCHING CENTER MODERNIZATION

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Replacement of control system for water supply network in Nitra district with new Siemens PLCs, HMI and low power devices Hilog developed by ttc s.r.o.

DISPATCHING CENTER MODERNIZATION

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Replacement of control system for water supply network in Dunajska Steda district  based on Siemens PLCs, HMI and low power devices Hilog developed by ttc s.r.o.

SEWAGE PUMP STATIONS SUPPLY

VSBA a.s., Slovakia

Design, supply and installation of  23 sewage pump stations and dispatching center in agglomeration Hronovce.

DISPATCHING CENTER MODERNIZATION

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Extension of control system for water supply network in Levice district  based on Siemens PLCs, HMI and low power devices Hilog developed by ttc s.r.o.

SEWAGE TREATMENT PLANT MODERNIZATION

Alvest s.r.o., Slovakia

Sewage treatment  plant control systems and dispatching centers in Topolcany, Partizanske and Banovce nad Bebravou based on Rockwell automation products.

SEWAGE TREATMENT PLANT SCADA SYSTEM

Trellis s.r.o., Slovakia

SCADA Wonderware Intouch supply and configuration for sewage treatment plant Surany.

SEWAGE PUMP STATIONS SUPPLY

Inpek s.r.o., Slovakia

Design, supply and installation, dispatching center extension in sewage treatment plants Zlate Moravce, Surany and Sered.

SEWAGE TREATMENT PLANT MODERNIZATION

PPA Energo s.r.o., Slovakia

Sewage treatment  plant control system systems and dispatching center in Sered based on Rockwell automation products.

DISPATCHING CENTER MODERNIZATION

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Upgrade and modernization of control system and instrumentation monitoring of water distribution system JE-GA-NR with total 20 sites. Project consisted from modernization of PLCs and SCADA, installation of additional instrumentation, flow meters, pressure sensors, level gages including monitoring of water turbidity.

PUMP STATION AND RESERVOIR MODERNIZATION

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Replacement of the existing control system at wellspring pump station and reservoir Kamenicna in south Slovakia.

WATER DISPATCHING CENTER EXTENSION IN LEVICE

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Replacement of the existing control system at 7 water facility sites and integration into existing SCADA system of dispatching in the branch Levice. Solution based on the PLC system Semaphore T-Box type Lite and MS.

CONTROL SYSTEM FOR SEWAGE WATER PUMP STATIONS IN NITRA

MONSTAV s.r.o., Slovakia

Delivery of the new control system for 20 sewage water pump stations and SCADA based on WONDERWARE InTouch.

CONTROL SYSTEM FOR WATER TREATMENT PLANT NOVE ZAMKY

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Extension of the existing control system based on SAIA PLC platform and establishing of a local dispatching using WONDERWARE InTouch SCADA system.

WATER DISPATCHING CENTER EXTENSION IN LEVICE

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Replacement of the existing control system on fourteen sites of water facility in Levice and integration into existing SCADA system of dispatching in the branch Levice. Solution based on the PLC system Semaphore T-Box type Lite and MS.

WASTE WATER DISPATCHING CENTER EXTENSION IN PALARIKOVO

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Replacement of the existing control system on five sites of water facility in Palarikovo and integration into existing SCADA system of dispatching in the branch Surany. Solution based on the PLC system Semaphore T-Box type Lite.

DISPATCHING CENTER EXTENSION ZLATÉ MORAVCE II.

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Delivery of the control system on seven sites of water facility around the city Zlate Moravce and integration into existing SCADA system of dispatching in the branch Zlate Moravce. Solution based on the PLC system Semaphore T-Box type.

SERVIS CONTRACT FOR 300 LOCATIONS

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Execution of preventive inspection of 300 water plants to guarantee failure-free operation of the technology.

PUMP STATION MODERNIZATION IN NOVE ZAMKY

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Replacement of the existing control and communication system at water pump station Nove Zamky and extension of the existing SCADA system of dispatching in the branch Nove Zamky. Solution based on the PLC system Semaphore T-Box type MS and WONDERWARE InTouch SCADA system.

DISPATCHING CENTER DUNAJSKÁ STREDA

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Upgrade of an existing SCADA system WONDERWARE InTouch to version 10.0.

MONITORING OF WATER CONSUMPTION IN WELLS

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Supply of low powered control system to ensure the monitoring of water consumption in gauging wells in area of the town Levice and integration of sites into existing SCADA system dispatching of the branch in Levice.

REPLACEMENT OF 14 PLCs IN NITRA

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Upgrade of an existing SCADA system WONDERWARE InTouch to version 10.0 and supply of the control system on water facilities in the area of Nitra. Solution based on the PLC system Semaphore T-Box type Lite.

CS REPLACEMENT IN ZLATÉ MORAVCE – PART 1

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Upgrade of an existing SCADA system WONDERWARE InTouch to version 10.0 and supply of the control system on water facilities in the area of Zlaté Moravce.

WATER RESERVOIR LEVICE – KALVÁRIA

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Delivery of the control system on site of water facility in Levice and integration into existing SCADA system of dispatching in the branch Levice. Solution based on the PLC system Semaphore T-Box type Lite.

SEWAGE STATION LEVICE

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Local dispatching equipment in branch Levice, and incorporation of 13 sewer wells in the SCADA system dispatching. Solution based on the PLC system Semaphore T-Box type Lite and SCADA system and WONDERWARE InTouch version 10.0.

EXCHANGE OF 26 PLCs

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Establishing of a local dispatching on site of sewage treatment plant Kútniky and incorporation of 26 water objects to the SCADA system dispatching. Solution based on the PLC system Semaphore T-Box Board Lite and SCADA system and WONDERWARE InTouch version 10.0.

WATER PIPELINE JELKA-GALANTA

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Replacement of control system on water pipeline Jelka-Nitra. Solution based on the PLC system Semaphore T-Box type MS32 SCADA system and Wonderware InTouch version 10.0

SEWAGE STATION ŠAĽA

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Upgrade of an existing SCADA system WONDERWARE InTouch to version 10.0 and delivery of control system for pumping stations in area of Šaľa. Solution based on the PLC system Semaphore T-Box type MS32 and communication for dispatching through GSM / GPRS.

WATER TREATMENT PLANT

CSE Control UK, Great Britain

Water treatment plant control system in Loch Ascog for end user Scottish Water.

SCADA AND PLCS SYSTEM

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

Replacement of existing SCADA system to up-to-date InTouch version, SEMAPHORE PLCs based monitoring system installation, water losses/balance monitoring system.

LEAK DETECTION SYSTEM AND BATCH/PIG TRACKING SYSTEM FOR PRODUCT PIPELINE

Yokogawa Hungaria KFT., MOL Hungary

PipeMan® leak detection system and batch tracking for 120km Dani multiproduct pipeline in Hungary.

LEAK DETECTION AND BATCH/PIG TRACKING SYSTEM FOR MULTI PRODUCT PIPELINE

TCB Avgidis Automation S.A., Greece

ttc s.r.o. has been awarded the contract to provide PipeMan® leak detection and batch/pig tracking system for 130km long multiproduct pipeline.

SEWAGE TREATMENT PLANT

Transpetrol a.s., Slovakia

Removal of partial control management form DT1 into new station DT400 with PLC TBOX MS from sister company CSE Semaphore. Project contained as well modification of cable tracks, designing of new configuration of control system sewage tank in Tupa. Previous complex automation done by ttc s.r.o. in 2000.

PIPEMAN SOLUTION FOR THE UK GOVERNMENT PIPELINE AND STORAGE SYSTEM

Serck Controls, Ltd., United Kingdom for Oil and Pipelines Agency, United Kingdom

Leak detection (PipeDec) and batch tracking (PipeTrack) for an extensive multi product pipeline system in the UK, WENSAT. Pipeline Management Application is to be used as part of a large SCADA System provided by Serck Controls, Limited (UK). The challenge was to provide the best solution for limited instrumentation available on the pipeline.

APPLICATION PACKAGE FOR MOL MULTI-PRODUCT PIPELINE

Yokogawa Hungaria KFT., MOL Hungary

ttc s.r.o. has been awarded the contract from Yokogawa Hungary KFT company for MOL Logistics, Hungary multi product pipeline project. The scope of supply covers configuration pipeline leak detection, batch tracking system and excise tax movement module (custody transfer), new leak sensitivity study, configuration, tuning and training.

Pipeline management system PIPEMAN meets specified design goals of the company MOL GROUP, easily extendable, robust and reliable system allows the company MOL GROUP, reduce operating costs, improve productivity, increase the level of environmental protection, human health, technology MOL Logistics pipeline and tank farms and more transparent management and operation. The solution can further easily be increased to meet future customer requirements.

LEAK DETECTION AND BATCH TRACKING FOR CRUDE OIL PIPELINE DRUZHBA

MERO ČR a.s., Czech republic

ttc, s.r.o. has been awarded the contract from MERO for new APPS system. Pipeline management mystem is provided as a part of the general pipeline automation provided by ttc s.r.o. – automation division. PipeMan is integrated with Citect SCADA and Siemens S7 generation PLCs. MERO is the operator of Druzhba and IKL pipelines and crude oil storages in Czech Republic. Scope of SW supply includes leak detection, batch tracking, training simulator, content management system.

Project Manager developed the project schedule at the beginning of the project for the individual actions and consulted with suppliers, presented and approved the final phase by the customer. Compliance with the agreed schedule has been verified on a regular basis on control meetings with all participating sides. Compliance with the objectives and regular assessment of project risks watched consulting company Deloitte.

Citect SCADA system, Simatic, Pipeman and other add-on application implementation meet specified design goals of the company MERO CR, a.s. easily extendable, robust and reliable system allows the company MERO CR, a.s. reduce operating costs, improve productivity, increase the level of environmental protection, human health, technology Druzba pipeline and tank farms CTR and more transparent management and operation. The solution can further easily be increased to meet future customer requirements.

PIPELINE MANAGEMENT SYSTEM FOR CLC

Honeywell Process Solutions, Companhia Logística de Combustíveis, Portugal

ttc s.r.o. provided pipeline management system PipeMan Upgrade consisting of leak detection, batch and pig tracking for the Portuguese pipeline operator Companhia Logística de Combustíveis. The main systems integrator is the Honeywell Process Solutions Portugal. The solution will cover 147 km of pipeline, which transports multiple products including Diesel, Gasoline, Butane and Propane (LPG) from Sines to Aveiras.

The Companhia Logística de Combustíveis is the Portuguese storage and transport operator constituted by Petrogal, Shell and BP.

The CLC PipeMan upgrade project represents a high-value integration of pipeline intelligence and automation into a critical national logistics infrastructure. By combining leak detection and tracking modules with established SCADA systems, this deployment strengthens CLC’s operational capabilities in fuel logistics — a sector where safety, accuracy, and continuity are paramount.

APPLICATION SOFTWARE FOR THE UK GOVERNMENT PIPELINE AND STORAGE SYSTEM

Serck Controls, Ltd. United Kingdom for Oil and Pipelines Agency, United Kingdom

Leak detection (PipeDec) and batch tracking (PipeTrack) for an extensive multi product pipeline system in the UK, WESMAS and EAN. Pipeline Management Tools are to be used as part of a large SCADA System provided by Serck Controls, Ltd. (UK). The challenge was to provide the best solution for limited instrumentation available on the pipeline.

WEB APPLICATION TO FOR SUPPORT OF EMISSION TESTING SOFTWARE

TOPTEST s.r.o., Slovakia

PipeMan developers developed a new web application related to BOSCH emission testing software. The application simplifies remote support of the emission testing software and provides also automatic upgrades.

LEAK DETECTION FOR WATER PIPELINES

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

ttc s.r.o. provides PipeMan leak detection system for water long distance pipelines from Jelka to Nitra.

PIPEMAN HISTORIAN EXTENSION

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

ttc s.r.o. is extending PipeMan Historian with a special module for water flow metering and management.

SOFTWARE FOR BOSCH EMISSION TESTING MACHINES

TOPTEST s.r.o., Slovakia

PipeMan developers developed software for BOSCH emission testing machines. The software implements local legislation.

PIPEMAN UPGRADE AND EXTENSION FOR CRUDE OIL PIPELINE

Transpetrol a.s., Slovakia

ttc s.r.o. has been awarded the contract from company Transpetrol a.s. (Slovakia) for the upgrade of the existing leak detection system to the latest PipeMan version. PipeMan will be also extended with the Batch Tracking system to support the transportation of different batches of crude oil which originate from different sources.

The entire project was carried out by our own engineers. Two engineering groups were involved: PLC – two engineers and SCADA – three engineers. Some tasks such as supply and configuration of the communication network, calibration field instrumentation have been performed by customer who’s staff was trained for such activities.
In the initial phase of the designing has been filed by meetings where we clarified customer’s needs and ideas of the new control system. The result was the FDS, which reflects our understanding of customer requirements, particularly with regard to the control philosophy of overall pumping stations. After approval of FDS we have started the configuration of the control system and the customer was concentrated to the communication system upgrade.
Due to the fact that it was the upgrade of the existing PLC and SCADA system it was not possible to implement the standard FAT. We performed partial testing only where the main task was to check the mapping of I/O signals to the communication protocol.
Realisation of the whole upgrade has been performed during the normal operation of the pipeline with the minimal shutoff time.
Finally we have handed over to the customer modern control system with redundancy at the level of I/O servers and workstations after the final SAT test.

PIPEMAN HISTORIAN FOR THE WATER COMPANY IN WESTERN SLOVAKIA

Západoslovenská vodárenská spoločnosť, a.s., Slovakia

ttc s.r.o. provided PipeMan Historian – module for long term archiving of all telemetry data of the water company serving the whole western Slovakia.

UPGRADE OF PIPELINE APPLICATION SYSTEM INCLUDING INSTRUMENTATION

Yokogawa Hungaria KFT., MOL Hungary

It includes an upgrade of LDS, batch tracking and custody transfer. The main goal for LDS is to improve performance by applying experiences from previous “Portable leak detection” to a stable system. New single pressure-meter wave detection method will be added. Reporting will be extended in all applications.

PORTABLE LEAK DETECTION SYSTEM

Yokogawa Hungaria KFT., MOL Hungary

New unique portable leak detection system was developed for MOL pipelines in cooperation with Yokagawa HU. It will be mounted on the existing MOL pipelines to improve performance of stable MOL LDS system.

PIPELINE MANAGEMENT SYSTEM UPGRADE FOR ETHYL BENZENE PIPELINE

Synthos a.s., Czech republic

ttc completed the project of pipeline leak detection system PipeMan upgrade for Synthos, a.s., Kralupy nad Vltavou (Czech republic). The system manages and monitors the 80 km long product pipeline, which transports ethyl benzene between Chemopetrol Litvínov and Kaucuk Kralupy. The project was focused on modernization of used leak detection methods implementing new improved methods in product portfolio.

LEAK DETECTION SYSTEM FOR CRUDE OIL PIPELINE

Transpetrol a.s., Slovakia

ttc s.r.o. has been awarded the contract from company Transpetrol (Slovakia) for upgrade of existing leak detection system to up to date PIPEMAN version. The system is fully independent from existing SCADA system is accessing data directly from telemetry stations via fibre optic links.

LEAK DETECTION SYSTEM FOR GAS PIPELINE

Royal Dutch Shell, UK

ttc s.r.o. has been awarded the contract from company Royal Dutch Shell (UK) for pipeline leak detection system PIPEMAN for gas pipelines (50km length) from Bacton to Yarmouth. The scope of supply covers a leak sensitivity study, pipeline leak detection system with 4 leak detection methods, configuration, tuning and training.

LEAK DETECTION SYSTEM FOR CRUDE OIL PIPELINE

Transpetrol a.s., Slovakia

ttc s.r.o. has been awarded the contract from company Transpetrol (Slovakia) for extension of pipeline leak detection system PIPEMAN for another two pipeline section from PS2 Moldava n/B to Ukraine border. The scope of supply covers pipeline leak detection system with 5 leak detection methods, configuration, tuning and training.

TRAINING SIMULATOR FOR DRUZHBA PIPELINE

MERO ČR a.s., Czech republic

ttc s.r.o. was awarded the contract for supply of an extensive training and testing system for MERO’s Druzhba and central storage farm Nelahozeves.

The operator’s workplace will use the SCADA system identical with the customer’s real-time package – CROMOS 2000. The system also includes the trainer’s workstation for managing the operator’s activity. Plant behaviour transformed into simulated SCADA signals is provided by PipeCoach, the simulator from ttc’s family of pipeline management products branded as PipeMan.

The number of simulated signals exceeds 12,000. The simulated pipeline network includes multiple pump stations, network of up to four parallel, interconnected pipelines, branchings, terminals, tank farms, import inlets and export outlets.

Operator can send any commands to the simulated plant the same way like in the real-time SCADA workstation. The experience is very realistic, with dynamic changes in pressures, flows, volumes, tank levels, limit switches and other analogue, pulse or digital signals. All alarms, events, trends and mimic pictures are processed same way like in real-time SCADA

The trainer can choose a saved scenario, schedule events or directly change any tags. Therefore the staff can be trained and tested in all standard, but also emergency situations like pump trips or leaks.

PIPELINE MANAGEMENT SYSTEM FOR CLC

Linha dAgua, Portugal for Companhia Logística de Combustíveis, Portugal

ttc s.r.o. provided pipeline management system PipeMan consisting of leak detection, batch and pig tracking for the Portuguese pipeline operator Companhia Logística de Combustíveis. The main systems integrator is the Portuguese company Linha d’Agua. The solution will cover 147 km of pipeline, which transports multiple products including Diesel, Gasoline, Butane and Propane (LPG) from Sines to Aveiras. The emphasise is on high accuracy of leak location, which will be secured by combination of all five leak detection methods available within ttc’s PipeMan package, including pressure wave detection.

The SCADA system integrated with PipeMan is Cromos Optima by Transmitton (UK).
The Companhia Logística de Combustíveis is the Portuguese storage and transport operator constituted by Petrogal, Shell and BP.

Linha d’Agua is the Portuguese real-time systems integrator with a large experience in Water and Oil.

LEAK DETECTION FOR TRANSPETROL WESTERN PIPELINES

Transpetrol a.s., Slovakia

Leak detection on crude oil pipeline. The pipelines Bucany-Tupa and Bucany-Czech lies in environmentally sensitive area with a large water reservoir. Pressure Wave method is the pripary, for the exact leak localisation even for small leaks. Transpetrol is the operator of crude oil pipelines “Druzhba” and “Adria”, which are linking together Russia, Czech Republic and Mediterrean. SCADA system was Citect provided by Ci Technologies, Ltd. (Australia).

PIPELINE MANAGEMENT SYSTEM FOR ETHYL BENZENE PIPELINE

Honeywell, spol. s r.o., Czech republic for KAUCUK, Czech republic

ttc s.r.o. completed the project of pipeline management solution consisting of Honeywell’s Experion and ttc’s leak detection system PipeMan for KAUCUK, a.s., Kralupy nad Vltavou (Czech republic). The system manages and monitors the 80 km long product pipeline, which transports ethyl benzene between Chemopetrol Litvínov and Kaucuk Kralupy.

PipeMan is the ttc’s pipeline management solution, focused in leak detection, batch tracking, scheduling and training simulation. The master station is based on Honeywell’s SCADA system Experion R201. It consists of two redundant servers and three workstations, placed in both ends of the pipeline.

The system consists of 15 remote telemetry units; 13 out of them are GE Fanuc Micro, and two GE Fanuc 90-30. The RTUs communicate with master station via radio modems, while having the backup communication through GPRS.

The system is integrated via profibus communication with another SCADA system based on Delta-V, which controls the ethyl benzene processing unit.
KAUCUK, a.s., is a major Czech chemical enterprise. KAUCUK produces a wide range of products for construction, car, electrical and other industries, like styrene-butadiene rubbers, liquid polybutadienes, standard high-impact polystyrene, the expandable polystyrene and acrylonitrile-butadiene-styrene polymer (ABS).

GAS APPLICATION SOFTWARE, SLOVAK GAS INDUSTRY

Slovenský plynárenský priemysel a.s., Slovakia

MU SAV was awarded the contract for supply of an extensive natural gas pipeline application system for the backbone pipelines transporting Russian gas to Europe. This product and team are now part of ttc’s offering.

The pipeline system covered is the second largest gas transport system world-wide, by the transported volumes.

The scope included following modules:

  • Real time pipeline model (pressure, temperature and flow profiles)
  • Leak detection
  • Inventory analysis
  • Predictive module
  • Look-Ahead module
  • Contingency analysis
  • Planning module

TRAINING SIMULATOR FOR DRUZHBA PIPELINE

Transpetrol a.s., Slovakia

ttc was awarded the contract for supply of an extensive training and testing system for Transpetrol’s Druzhba and Adria operational staff.

The operator’s workplace will use the SCADA system identical with the customer’s real-time package – Citect. The system also includes the trainer’s workstation for managing the operator’s activity. Plant behaviour transformed into simulated SCADA signals is provided by PipeCoach, the simulator from ttc’s family of pipeline management products branded as PipeMan.

The number of simulated signals exceeds 12,000. The simulated pipeline network includes multiple pump stations, network of up to four parallel, interconnected pipelines, branchings, terminals, tank farms, import inlets and export outlets.

Operator can send any commands to the simulated plant the same way like in the real-time SCADA workstation. The experience is very realistic, with dynamic changes in pressures, flows, volumes, tank levels, limit switches and other analogue, pulse or digital signals. All alarms, events, trends and mimic pictures are processed same way like in real-time SCADA.

The trainer can choose a saved scenario, schedule events or directly change any tags. Therefore the staff can be trained and tested in all standard, but also emergency situations like pump trips or leaks.

LEAK DETECTION ON ETHYLEN PIPELINE

Chemopetrol, a.s., Czech republic

ttc supplies its first proprietary solution for gas pipelines, for Chemopetrol, a leading Czech chemical manufacturer. From the Pipeman package, module PipeDec for leak detection will be used. The pipeline transports Ethylene from the chemical plant in Litvinov in two directions – Neratovice and Boehlen in Germany. ttcintegrates its PipeMan with Citect SCADA package from CI Technologies.

MULTIPRODUCT PIPELINE MANAGEMENT SYSTEM FOR ČEPRO

ČEPRO, a.s., Czech republic

After successful lead installation, ttc provided the complete integrity control of an extensive liquid multiproduct pipeline system, with the full range of PipeMan’s leak detection methods applied. Focus is on product theft. PipeTrack provides the detailed batch scheduling and tracking. ttc provided also unique communication system through customer’s intranet with low throughput and unsecured data transfer. PipeMan is used as a stand-alone system, with no SCADA underneath, using its own PipeData communication module to GE Fanuc PLCs.

The system is integrated with the Geographic Information System to show the leak location on an interactive map within the same workstation.

The project included delivery of instrumentation, PLCs and telemetry.

LEAK DETECTION FOR DRUZHBA PIPELINE, EASTERN PART

Transpetrol a.s., Slovakia

Leak detection supervision on crude oil pipeline. After experience in Western Slovakia, customer extends the system further towards Eastern border, with the aim to cover the whole pipeline with the leak detection system. The challenge of this project was the permanent slack situation on top of environmentally sensitive area. The pipeline consists of 2 interconnected parallel pipes, diameter 500 and 700 mm. PipeMan is integrated with the large SCADA system based on Citect by Ci Technologies, Ltd. (Australia).

LEAK DETECTION FOR MULTI-PRODUCT PIPELINES

ČEPRO, a.s., Czech republic

The stand-alone leak detection system on multiproduct pipeline, diameter 200 mm. The pipeline is used for international transport of refined products to Czech Republic. Since the customer experienced problems with product theft, the emphasis is on small leaks localisation, including automatic print-out of the map with leak location for police announcement. The customer is the major Czech product pipeline and fuel wholesale operator.

LEAK DETECTION FOR DRUZHBA PIPELINE, CENTRAL SECTION

Transpetrol a.s., Slovakia

Leak detection on crude oil pipeline. The system consists of 4 interconnected parallel pipelines, diameters 500 and 700 mm, with only common flow measurement for all of them. Transpetrol is the operator of crude oil pipelines “Druzhba” and “Adria”, which are linking together Russia, Czech Republic and Mediterrean. SCADA system was Citect provided by Ci Technologies, Ltd. (Australia).

APPLICATION SOFTWARE FOR DRUZHBA PIPELINE

Transmitton, Ltd. United Kingdom for MERO ČR a.s., Czech republic

Leak detection, batch&pig tracking and off-line simulation on crude oil pipeline “Druzhba” operated by MERO. The pipeline system consists of eight interconnected parallel pipelines, diameters 200, 500 and 700 mm. Pipeline Management System was provided as a part of the general pipeline automation provided by Transmitton (UK). PipeMan is integrated with Transmitton’s CROMOS 2000. MERO is the operator of Druzhba and IKL pipelines and crude oil storages in Czech Republic.

LEAK DETECTION AND FISCAL METERING ON MULTIPRODUCT PIPELINE

SLOVNAFT a.s., Slovakia

Leak detection and fiscal metering on multi-product pipeline, diameters 250 and 300 mm. The system has been recently upgraded to include batch accounting system. The pipeline transports batches of products from refinery to storage farm through an environmentally sensitive area with a large water reservoir. The emphasis of customer is on small leaks detection and reliable function with various products. The fiscal metering module provides the tickets and overviews of pumped volumes according to customer’s standards. Slovnaft is the major Slovak refinery and fuel wholesale operator. Pipeline management tools are integrated with the large SCADA system based on Citect by Ci Technologies, Ltd. (Australia).

WATER TREATMENT PLANT

Transpetrol a.s., Slovakia

Water treatment plants automation in Tupa, Budkovce and Rimavska Sobota

LEAK DETECTION SYSTEM FOR ANTE CREEK CRUDE PIPELINE

Beta-Tech Inc., Canada

ttc s.r.o suplied PipeMan LDS to ARC RESOURCES LTD. in Canada trough our partner for North American – Beta-Tech Inc.

LEAK DETECTION SYSTEM FOR CRUDE OIL PIPELINE

W-Industries, USA for BP, USA

ttc s.r.o. has been awarded the contract from W-Industries for leak detection system for tanker loading system from BP off-shore platforms. The scope of supply covers a pipeline leak detection system with compensated volume balance method and integration with Wonderware HMI system.

LEAK DETECTION AND BATCH/PIG TRACKING SYSTEM FOR PAPCO MULTI PRODUCT PIPELINE NETWORK

PAK-ARAB PIPELINE COMPANY LIMITED, Pakistan

ttc s.r.o. has been awarded the contract from PAPCO WOP, Pakistan for the installation of new PipeMan® leak detection and batch/pig tracking system for multi product pipeline network.

PARCO takes pride in its extensive network of pipelines, which play a crucial role in facilitating the oil transportation of petroleum products across Pakistan. With state-of-the-art infrastructure, cutting-edge technology, and unwavering commitment to safety, the company ensures seamless movement of oil, enabling economic growth and energy security.

Since 1981, PARCO operates an extensive pipeline network spanning over 2,000 kilometers, connecting Karachi Ports, oil terminals, Mid-Country Refinery, and serves the major consumption centers across the country. Part of this network, called White Oil Pipeline (WOP) is owned by PARCO’s subsidiary Pak-Arab Pipeline Company Limited (PAPCO) – which is a joint venture between PARCO (62%), Wafi Energy Pakistan Limited (formerly Shell Pakistan) (26%) and Pakistan State Oil (12%).

These pipelines transport crude oil to MCR as well as Diesel and Motor Gasoline to demand centers in the central and northern regions of the country, and are the fastest, safest and most environment-friendly mode of oil transportation. Thus resulting in reduced transport costs for Pakistan, lower emissions and a smaller carbon footprint by replacing thousands of tank lorries.

This project implemented PipeMan – pipeline application system to White Oil Pipeline (WOP) with total length 786 km and Korangi-Port Qasim link pipeline (KPLP) with length 22km and both with 26inch diameter.

The PipeMan pipeline application system fulfills PAPCO’s defined design objectives. Its modular, durable, and dependable architecture helps PAPCO lower operational expenses, boost efficiency, and strengthen environmental, health, and technological safeguards. The platform is also designed to scale effortlessly, ensuring it can adapt to future customer needs.

LEAK DETECTION SYSTEM FOR JET A-1 PRODUCT PIPELINE FROM PITOLGANJ TO KURMITOLA

VAE CONTROL Ltd., Bangladesh

ttc s.r.o. has been awarded the contract for the installation of new PipeMan® leak detection system for 16 km JET product pipeline in Bangladesh.

LEAK DETECTION AND BATCH/PIG TRACKING SYSTEM FOR 250KM PRODUCT PIPELINE

PROCESS, U.A.E.

ttc s.r.o. has been awarded the contract from PROCESS, UAE for the installation of new PipeMan® leak detection and batch/pig tracking system for 250km multi product pipeline.

PIPELINE MANAGEMENT SYSTEM EXTENSION FOR MULTI PRODUCT PIPELINE

Electronics Corporation of India Limited, India for Indian Oil Corporation Ltd.

ttc, s.r.o. has been awarded the contract from ECIL India for new pipeline sections extension (116 km). The system will provide full functionality including leak detection, batch tracking, pig tracking, pipeline protection for newly added pipeline sections. The scope of supply covers also new leak sensitivity study, configuration, tuning and training.

APPLICATION PACKAGE FOR KOLKATA ATF POPELINE

Larsen & Toubro Limited, India for Indian Oil Corporation Ltd.

Larsen and Toubro, selected by IndianOil as the main contractor, awarded the contract for KOLKATA (Mourigram-Gauripur AFS) Pipeline to ttc s.r.o. The scope of ttc covers leak detection with 3 methods applied to 28 km pipeline. The SCADA system will be integrated with pipeline application package Pipeman. The system will be provided to the largest oil operator of India, in partnership with the largest engineering company on the market.

LEAK DETECTION SYSTEM FOR PRODUCT PIPELINE

Electronics Corporation of India Limited, India for Indian Oil Corporation Ltd.

ttc s.r.o. has been awarded the contract from Electronic Corporation of India Limited (ECIL) company for Chennai, Trichy, Madurai pipeline (CTMPL) augmentation project. The scope of supply covers reconfiguration pipeline leak detection system, new leak sensitivity study, configuration, tuning and training.

LEAK DETECTION SYSTEM FOR CRUDE OIL PIPELINE

NECON, Kuwait for Kuwait ministry of energy and water, Kuwait Oil Company

ttc s.r.o. has been awarded the contract from company NECON (Kuwait) for pipeline leak detection system PIPEMAN for two new crude oil pipelines (240km length) from Mina Al-Ahmadi to Doha. The scope of supply covers a leak sensitivity study, pipeline leak detection system with 5 leak detection methods, configuration, tuning and training.

LEAK DETECTION SYSTEM FOR ATF PIPELINE

Electronics Corporation of India Limited, India for Indian Oil Corporation Ltd.

ttc s.r.o. has been awarded the contract from company ECIL (India) for implementation of pipeline leak detection system PIPEMAN for 60km aviation turbine fuel ATF pipeline in Chennai – Meenabakkam in India. The scope of supply covers pipeline leak detection system with pressure wave, pressure drop and volume balance methods and integration with ECIL EC SCADA system. End user has again chosen PIPEMAN system for this new pipeline since it proved its functionality in previous installation.

LEAK DETECTION SYSTEM FOR TRANSPORT GAS PIPELINE

Amec Spie S.A., France for Yemen LNG

ttc s.r.o. has been awarded the contract from company AMEC SPIE (France) for implementation of pipeline leak detection and pipeline management system PIPEMAN for YEMEN LNG pipeline network in Yemen. The scope of supply covers a leak sensitivity study, pipeline leak detection system with real-time simulation based leak detection methods and integration with SCADA system. This system extends the range of PipeMan references to leak detection on the LNG trunk pipelines.

APPLICATION PACKAGE FOR PANIPAT-REWARI PIPELINE

Larsen & Toubro Limited, India for Indian Oil Corporation Ltd.

Larsen and Toubro, selected by IndianOil as the main contractor, awarded the contract for Panipat-Rewari pipeline to ttc. The scope of ttc covers leak detection, batch tracking, pig tracking and interface detection for this 154 km multi-product pipeline. The SCADA system to be integrated with pipeline application package is iFix by Intellution.
This project means for ttc’s pipeline management package PipeMan the major break-through to Indian market, which is one of the most developing oil and gas markets world-wide. The system will be provided to the largest oil operator of India, in partnership with the largest engineering company on the market.

APPLICATION PACKAGE FOR PARADIP-HALDIA PIPELINE

Larsen & Toubro Limited, India for Indian Oil Corporation Ltd.

Larsen and Toubro, selected by IndianOil as the main contractor, awarded the contract for Paradip-Haldia pipeline to ttc. The scope of ttc s.r.o. covers leak detection, batch tracking, pig tracking and interface detection for this 298 km multi-crude pipeline. The SCADA system to be integrated with pipeline application package is Oasys by Telvent, running on Unix operating system in Alpha machines.

APPLICATION PACKAGE FOR CHENNAI-TRICHY-MADURAI PIPELINE

Electronics Corporation of India Limited, India for Indian Oil Corporation Ltd.

ECIL, selected by IndianOil as the main contractor, awarded the contract for Chennai-Trichy-Madurai product pipeline to ttc. The scope of ttc s.r.o. covers leak detection, batch tracking, pig tracking, interface tracking, predictive and look-ahead modelling, cathodic protection monitoring and pipeline efficiency supervision for this 683 km pipeline. The SCADA system to be integrated with pipeline application package is ECSCADA by ECIL, running on Tru-64 HP Unix operating system.

SUBIYA WATER DISTRIBUTION COMPLEX

Kuwait Controls Company WLL, Kuwait for Kuwait Ministry of Electricity and Water

CSE Servelec Ltd. and ttc s.r.o. have been awarded the contract from company KCC (Kuwait Controls company) and China Gezhouba Construction Group Corporation (CGGC) for implementation of control and telecommunication systems for Subiya water distribution complex in Kuwait. The scope of supply also covers a pipeline leak detection system and water distribution management system. This system significantly extends the range of PipeMan references to leak detection on the water pipeline network, water inventory, demand versus supply analysis, hydraulic gradient displays, reservoir inlet/outlet set-up, pumping output arrangement set-up, pipeline main route arrangement set-up, etc.

APPLICATION SOFTWARE FOR WHITE OIL PIPELINE

Telvent Abengoa S.A., Canada for PAK-ARAB PIPELINE COMPANY LIMITED, Pakistan

ttc is supplying its PipeMan package; Leak detection, batch scheduling, batch and pig tracking, as well as a training simulator for the White Oil Pipeline Project of the Pak-Arab Pipeline Company (PAPCO). Telvent, the leading oil and gas pipeline SCADA supplier and system integrator, will install its OASyS SCADA system to control and monitor the pipeline, and subcontracts ttc for the application package.

LEAK DETECTION SYSTEM FOR AIRPORT HYDRANT PIPELINES

ALKAN, Egypt

ttc s.r.o. has been awarded the contract from Alkan, Egypt for the installation of new PipeMan® leak detection system for airport hydrant JET pipelines.

LEAK DETECTION SYSTEM FOR CRUDE OIL PIPELINE

vMonitor LLC, USA for Exxon Mobil, Nigeria

ttc s.r.o. has been awarded the contract from company vMonitor (USA) for implementation of pipeline leak detection system PIPEMAN for Exxon mobil off-shore pipeline in Nigeria. The scope of supply covers a leak sensitivity study, pipeline leak detection system with pressure wave and pressure drop methods and integration with vMonitor Total Access SCADA system and vMonitor wireless instrumentation. This system extends the list of PipeMan references in offshore installations.